Stop letting valuable bagasse go to waste! Our cutting-edge Sugarcane Bagasse Charcoal Making Machine converts this abundant byproduct into high-margin sustainable products with unmatched efficiency. Join the green energy revolution while boosting your profits! WEIWA Group provides customers with first-class solution design, installation guidance and other after-sales services.

Background of Sugarcane Industry

Sugarcane bagasse, a byproduct of sugarcane processing, is abundantly available worldwide. Large areas of sugarcane are planted in many countries, such as Brazil, India, Tailandia, Pakistán, México, Indonesia and so on.

Who Needs Sugarcane Bagasse Charcoal Making Machine?

• Sugar mills – Profit from bagasse waste
• Charcoal producers – Expand product range
• Farmers – Make biochar for soil improvement
• Waste-to-energy companies – Sustainable fuel production

New solutions:Máquina de fabricación de carbón de bagos de caña de azúcar

From the harvest to the final processing, the resulting sugarcane waste which is suitable for charcoal production mainly includes:

Why Sugarcane Bagasse is Suitable for Making Charcoal?

The feasibility of converting sugarcane bagasse into bio charcoal is promising, supported by raw material characteristics and market trends.

Raw Material Analysis: Sugarcane Waste’s Natural Characteristics

• Abundance: Bagasse is a readily available waste product from sugarcane processing, ensuring a consistent and ample supply for charcoal production.
• Renewability: Bagasse is a renewable resource since sugarcane is a fast-growing crop that is harvested annually. This makes sugarcane charcoal a sustainable alternative fuel.
• High energy content: Bagasse’s high cellulose (45%), hemicellulose (32%), lignin (17%) contenido, and low ash content contribute to its high energy content, making it suitable for conversion into high-quality charcoal.

Market Analysis: Growing Interest in Biochar

• Rising popularity for bio-energy: Bioenergy is renewable energy made from biological materials. It has little environmental pollution during combustion. With the growing emphasis on environmental protection and sustainable development, bioenergy is becoming an increasingly popular alternative energy source. This drives the demand for bio charcoal such as sugarcane charcoal and wood charcoal.
• Cross-industry applications of biochar: Various industries are exploring the applications of biochar within their domains. For instance, in agriculture, biochar is used to enhance soil quality, while in livestock farming, it serves as a feed supplement. Industries, agriculture, livestock farming, etc.. are all showing interest in the eco-friendly and sustainable properties of biochar.

How to Use Sugarcane Bagasse Charcoal Making Machine?

After acquiring the sugarcane charcoal making machine, you’re ready to commence the charcoal production process from the sugarcane bagasse. The sugarcane bagasse charcoal machine primarily operates on the principle of high-temperature carbonization. Here’s how it transforms sugarcane waste into charcoal:

01 Preprocesamiento

• Aplastante (opcional): The crushing system processes Sugarcane Bagasse into target sizes (Menos de 20 mm).
• El secado (opcional): The drying system processes the Sugarcane Bagasse to a moisture content of less than 15%.

02 Carbonización

• Alimentación: The Sugarcane Bagasse is automatically fed into the furnace via a conveyor belt, alimentador de tornillo o correa z.
• Carbonización: Después de calentar el horno principal, La temperatura aumenta gradualmente. The initial temperature helps dry out some of the moisture in the Sugarcane Bagasse. Cuando la temperatura alcanza 250 grados Celsius, Comienza la desmetilación. El gas combustible comienza a generar. En 280 grados Celsius, Comienza la reacción exotérmica. Las moléculas de hidrocarburos se dividen en moléculas de carbono más pequeñas e hidrógeno. El carbón comienza a producirse. A medida que alcanza la temperatura 450 grados Celsius, Los compuestos de anillo aromático comienzan a reaccionar.

03 Descarga

• Sugarcane Charcoal : A través de un descargador de refrigeración por agua de tres etapas, Sugarcane Charcoal below 45 Grados Celsius se recolectan.
• Alquitrán & colección de vinagre de madera (opcional): A través del condensador, alquitrán (aceite de biomasa) y el vinagre de madera se separa y se recogen por separado.
• Sugarcane Charcoal briquette making (opcional): After being processed by the Sugarcane Charcoal briquette machine, La forma original del carbón se puede hacer en la forma requerida, como Round Round, cuadrado, palo, etc..

04 Recuperación de gas combustible

• Después de la condensación y el tratamiento de la eliminación de azufre, El gas combustible se puede recuperar y reutilizar.
• También podemos introducir el exceso de calor del horno de carbonización en la secadora para reciclar el gas combustible, ahorrando combustible para la secadora.

05 Tratamiento de gases de escape

• El gas de emisión es tratado por una torre de spray, Cortina de agua Torre de desamparo, y torre de enfriamiento. El gas de emisión procesado cumple con los estándares de emisión de la UE.
• Weiwa Group proporciona un sistema de tratamiento de gases de escape personalizado de alto nivel.

Features of Sugarcane Charcoal Making Machine

Alta eficiencia de calor

El material no está en contacto con el gas de combustión y no está contaminado por aire caliente.

Buen efecto de ahorro de energía

La tasa de utilización de calor de este equipo es mayor, El uso del cambio de calor por aire puede mejorar efectivamente la eficiencia térmica mediante 5-10%, y el efecto de ahorro de energía es bueno.

How to Make Profit from Sugarcane Bagasse Charcoal Making Machine?

The produced sugarcane bagasse charcoal briquettes can bring good economic benefits because of their wide application across different industries. Investors can sell them to the relevant industries for profit.

Guaranteed Access to Carbon Credit Trading

High-Quality Sugarcane Charcoal Output

By using Sugarcane Bagasse Charcoal Making Machine, we can get the most important end product, Sugarcane Bagasse Charcoal. The charcoal can be further processed into hookah or barbecue charcoal, both of which have high values and can be applied in many areas. It is the most suitable machine for the hookah charcoal or BBQ charcoal production.

Soil Improvement

Policy subsidy application

Some countries or regions provide subsidies or tax incentives for the use of biomass energy, such as the EU’s “Green New Deal” or China’s renewable energy support policy.

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