Stop letting valuable bagasse go to waste! Our cutting-edge Sugarcane Bagasse Charcoal Making Machine converts this abundant byproduct into high-margin sustainable products with unmatched efficiency. Join the green energy revolution while boosting your profits! WEIWA Group provides customers with first-class solution design, installation guidance and other after-sales services.

Background of Sugarcane Industry

Sugarcane bagasse, a byproduct of sugarcane processing, is abundantly available worldwide. Large areas of sugarcane are planted in many countries, seperti Brazil, India, Thailand, Pakistan, Meksiko, Indonesia dan sebagainya.

Who Needs Sugarcane Bagasse Charcoal Making Machine?

• Sugar mills – Profit from bagasse waste
• Charcoal producers – Expand product range
• Farmers – Make biochar for soil improvement
• Waste-to-energy companies – Sustainable fuel production

New solutions:Mesin Pembuat Arang Bagasse Tebu

From the harvest to the final processing, the resulting sugarcane waste which is suitable for charcoal production mainly includes:

Why Sugarcane Bagasse is Suitable for Making Charcoal?

The feasibility of converting sugarcane bagasse into bio charcoal is promising, supported by raw material characteristics and market trends.

Raw Material Analysis: Sugarcane Waste’s Natural Characteristics

• Abundance: Bagasse is a readily available waste product from sugarcane processing, ensuring a consistent and ample supply for charcoal production.
• Renewability: Bagasse is a renewable resource since sugarcane is a fast-growing crop that is harvested annually. This makes sugarcane charcoal a sustainable alternative fuel.
• High energy content: Bagasse’s high cellulose (45%), hemicellulose (32%), lignin (17%) isi, and low ash content contribute to its high energy content, making it suitable for conversion into high-quality charcoal.

Market Analysis: Growing Interest in Biochar

• Rising popularity for bio-energy: Bioenergy is renewable energy made from biological materials. It has little environmental pollution during combustion. With the growing emphasis on environmental protection and sustainable development, bioenergy is becoming an increasingly popular alternative energy source. This drives the demand for bio charcoal such as sugarcane charcoal and wood charcoal.
• Cross-industry applications of biochar: Various industries are exploring the applications of biochar within their domains. For instance, in agriculture, biochar is used to enhance soil quality, while in livestock farming, it serves as a feed supplement. Industries, pertanian, livestock farming, dll.. are all showing interest in the eco-friendly and sustainable properties of biochar.

How to Use Sugarcane Bagasse Charcoal Making Machine?

After acquiring the sugarcane charcoal making machine, you’re ready to commence the charcoal production process from the sugarcane bagasse. The sugarcane bagasse charcoal machine primarily operates on the principle of high-temperature carbonization. Here’s how it transforms sugarcane waste into charcoal:

01 Preprocessing

• Penumpasan (opsional): The crushing system processes Sugarcane Bagasse into target sizes (kurang dari 20mm).
• Pengeringan (opsional): The drying system processes the Sugarcane Bagasse to a moisture content of less than 15%.

02 Karbonisasi

• Makanan: The Sugarcane Bagasse is automatically fed into the furnace via a conveyor belt, pengumpan sekrup atau z-belt.
• Karbonisasi: Setelah memanaskan tungku utama, Suhu secara bertahap naik. The initial temperature helps dry out some of the moisture in the Sugarcane Bagasse. Saat suhu mencapai 250 Derajat Celcius, demethylation dimulai. Gas terbakar mulai menghasilkan. Pada 280 Derajat Celcius, Reaksi eksotermik dimulai. Molekul hidrokarbon terbagi menjadi molekul karbon yang lebih kecil dan hidrogen. Arang mulai diproduksi. Saat suhu menghantam 450 Derajat Celcius, senyawa cincin aromatik mulai bereaksi.

03 Pemakaian

• Sugarcane Charcoal : Melalui pembuangan pendinginan air tiga tahap, Sugarcane Charcoal below 45 derajat Celcius dikumpulkan.
• Ter & Koleksi cuka kayu (opsional): Melalui kondensor, ter (Minyak Biomassa) dan cuka kayu terpisah dan dikumpulkan secara terpisah.
• Sugarcane Charcoal briquette making (opsional): After being processed by the Sugarcane Charcoal briquette machine, Bentuk asli arang dapat dibuat menjadi bentuk yang diperlukan, seperti bulat, persegi, tongkat, dll..

04 Pemulihan gas yang mudah terbakar

• Setelah kondensasi dan pengobatan penghapusan belerang, Gas yang mudah terbakar dapat dipulihkan dan digunakan kembali.
• Kami juga dapat memperkenalkan kelebihan panas dari tungku karbonisasi ke pengering untuk mendaur ulang gas yang mudah terbakar, dengan demikian menghemat bahan bakar untuk pengering.

05 Perawatan gas buang

• Gas emisi dirawat oleh menara semprotan, Menara de-dusting tirai air, dan menara pendingin. Gas emisi yang diproses memenuhi standar emisi Uni Eropa.
• Weiwa Group menyediakan sistem pengolahan gas buang yang disesuaikan dengan standar tinggi.

Features of Sugarcane Charcoal Making Machine

Efisiensi panas yang tinggi

Bahannya tidak berhubungan dengan gas buang dan tidak tercemar oleh udara panas.

Efek hemat energi yang baik

Tingkat pemanfaatan panas peralatan ini lebih tinggi, Penggunaan ex-changer panas udara dapat secara efektif meningkatkan efisiensi termal dengan 5-10%, dan efek hemat energi bagus.

How to Make Profit from Sugarcane Bagasse Charcoal Making Machine?

The produced sugarcane bagasse charcoal briquettes can bring good economic benefits because of their wide application across different industries. Investors can sell them to the relevant industries for profit.

Akses terjamin ke perdagangan kredit karbon

High-Quality Sugarcane Charcoal Output

By using Sugarcane Bagasse Charcoal Making Machine, we can get the most important end product, Sugarcane Bagasse Charcoal. The charcoal can be further processed into hookah or barbecue charcoal, both of which have high values and can be applied in many areas. It is the most suitable machine for the hookah charcoal or BBQ charcoal production.

Perbaikan tanah

Aplikasi Subsidi Kebijakan

Beberapa negara atau wilayah memberikan subsidi atau insentif pajak untuk penggunaan energi biomassa, such as the EU’s “Green New Deal” or China’s renewable energy support policy.

Produk terkait

The Sugarcane Bagasse Charcoal Making Machine can also process different raw materials

Mesin Pembuat Arang Kelapa

Mesin pembuat arang serbuk gergaji

Mesin Pembuat Arang Kernel Palm