Perkenalan
ATWeiwa Machinery’s loading dock, a 40-foot container is being carefully packed with a 10-ton tungku karbonisasi horizontal, destined for a biomass processing plant in Mumbai, India. This shipment represents more than just equipment—it’s a gateway to sustainable waste recycling in one of the world’s fastest-growing markets.
Di blog ini, Sehat:
Explore how horizontal carbonization furnaces work
Walk through the shipment process to India—packaging, logistik, dan instalasi.
Analyze India’s market potential for carbonization technology.
Apa tungku karbonisasi horizontal?
The Science Behind the Machine
A tungku karbonisasi horizontal uses karbonisasi (pemanasan dalam kondisi oksigen rendah) untuk mengonversi limbah organik (kayu, Kerang kelapa, sekam padi) into charcoal, biochar, atau gas bahan bakar. Tidak seperti tungku vertikal, Thehorizontal design allows:
- Higher throughput (ideal for large-scale processing).
- More even heat distribution (better product consistency).
- Easier maintenance (accessible internal components).
Weiwa’s Innovations
Our furnaces feature:
Gas Recycling System – Reuses pyrolysis gases as fuel, cutting energy costs by 30%.
Modular Design – Ships disassembled for easier transport (critical for India’s infrastructure).
(Fun fact: The furnace being shipped to Mumbai can process 7 tons of coconut shells per day—enough to power a mid-sized charcoal briquette factory!)
The Journey to India
Melangkah 1: Secure Packaging
Disassembly – The furnace is split into modules (heating chamber, conveyor, gas filters).
Steel-Frame Crating – Each part is bolted into weatherproof wooden crates.
Anti-Corrosion Coating – Vital for India’s humid coastal regions.
Melangkah 2: Ocean Freight & Customs
Shipping Route – Typically 3–4 weeks from China to Mumbai’s Nhava Sheva port.
Documentation – We handle customs clearance and GST compliance.
Key Insight: India’s Make in India policy encourages biomass equipment imports by offering lower duties on eco-friendly machinery.
Melangkah 3: On-Site Assembly
Local Team Coordination – Weiwa’s engineers guide Indian technicians via:
- Assembly manuals
- Video calls for real-time troubleshooting.
- Test runs to optimize performance for local materials.
Why India Market Potential for Horizontal Carbonization Furnaces?
1. Biomass Waste
India generates 350 million tons of agricultural waste yearly (sekam padi, Baga tebu). Most is burned openly, causing air pollution. A tungku karbonisasi horizontal can:
✔ Convert waste to biochar (sold at 800/ton globally).
✔ Generate syngas for factory power, reducing reliance on coal.
2. Insentif pemerintah
🇮🇳 National Policy on Biofuels – Subsidies for waste-to-energy projects.
Soil Health Mission – Promotes biochar as a fertilizer alternative.
3. Success Stories
- Tamil Nadu – A rice mill uses our furnace to turn husks into fuel briquettes, cutting disposal costs by 70%.
- Gujarat – A coconut processor now sells karbon aktif to pharma companies.
(Data point: India’s charcoal market is projected to grow at 6.2% CAGR through 2030.)
Kesimpulan: The Future of Carbonization in India
As the Mumbai-bound furnace clears customs, it symbolizes a shift toward sustainable industry in India. With abundant raw materials, government support, and Weiwa’s proven technology, Thetungku karbonisasi horizontal is poised to transform India’s waste into wealth.
Ready to explore this market? Contact us for quotation
Tel/WhatsApp:+86 13838093177
E-mail:info@cjlmachineGroup.com
About Weiwa Machinery
Weiwa Machinery is a global leader in carbonization technology, with 200+ installations across 30 negara. Our tungku karbonisasi horizontal are engineered for daya tahan, efisiensi, and easy deployment—making them ideal for India’s booming biomass sector.