獲取報價
Weiwa Machinery specializes in advanced charcoal production technology, offering reliable equipment that transforms biomass waste into high-quality charcoal with excellent efficiency and low emissions. Our machines are designed for different scales of production, ensuring flexibility for both small workshops and large industrial plants. With robust structure, energy-saving systems, and simple operation, Weiwa charcoal making machines are widely applied in processing sawdust, 竹子, 椰子殼, 稻殼, and other agricultural residues into value-added charcoal products.
To meet the diverse needs of global customers, Weiwa provides three main charcoal production solutions:
連續碳化爐 – Ideal for large-scale operations, delivering uninterrupted output and stable performance with advanced heat utilization.
水平碳化爐 – A versatile and cost-effective design suitable for batch processing, ensuring high carbonization rates with easy maintenance.
Mechanism Charcoal Making Production Line – A complete turnkey solution that integrates crushing, 烘乾, 簡直, and carbonization for commercial charcoal production.
Continuous Carbonization Furnace Production Line
The Continuous Carbonization Furnace from Weiwa Machinery is designed to convert a wide range of biomass materials into high-quality charcoal in a fully automated and uninterrupted process. Compared with traditional batch-type kilns, this furnace adopts advanced continuous feeding and discharging systems, ensuring stable output, 高效率, and reduced labor cost.
工作原理
Biomass raw materials such as wood chips, 木屑, 稻殼, 椰子殼, and bamboo are conveyed into the furnace after drying and size reduction. Through a high-temperature pyrolysis process in an oxygen-free environment, the volatile gases are separated while fixed carbon is retained. The syngas generated can be recycled as fuel, significantly reducing energy consumption.
Key Advantages
- Large Capacity: Suitable for industrial-scale charcoal production, with output ranging from 500 kg/h to 3 T/h.
- Energy-Saving: Equipped with a flue gas recycling system that reuses combustible gas, lowering fuel costs.
- Eco-Friendly: Minimal smoke and emissions, compliant with international environmental standards.
- Automation: Continuous feeding and discharging reduce manual intervention and ensure consistent quality.
- Durability: Robust steel structure and high-quality insulation materials guarantee long service life.
申請
The produced charcoal is widely used for BBQ charcoal, 工業燃料, activated carbon production, and metallurgy. This furnace is particularly recommended for enterprises seeking sustainable, high-volume, and eco-friendly charcoal manufacturing solutions.
Horizontal Carbonization Furnace Product Line
The Horizontal Carbonization Furnace from Weiwa Machinery is a reliable batch-type solution for producing high-quality charcoal from a wide variety of raw materials, 例如木材原木, 竹子, briquettes, and agricultural residues. Unlike the continuous type, the horizontal furnace is particularly suitable for small to medium-scale production, offering a balance of affordability, 效率, and flexibility.
工作原理
The prepared raw materials are loaded into the horizontal furnace chamber. Through a controlled high-temperature pyrolysis process in an oxygen-free environment, volatile gases are released, and the biomass is converted into fixed carbon. The generated combustible gas can be recycled as fuel, making the system energy-efficient and environmentally friendly.
Key Advantages
- Flexible Production: Batch processing allows producers to adjust load size and raw material type.
- High Carbonization Rate: Optimized heat distribution ensures high charcoal yield and consistent quality.
- Cost-Effective: Lower initial investment compared to continuous furnaces, making it ideal for small and medium enterprises.
- Easy Operation & Maintenance: Simple loading/unloading system with accessible design for daily maintenance.
- Durability: Built with thick steel plates and heat-resistant lining for long service life.
申請
The charcoal produced by the horizontal furnace is widely used for BBQ charcoal, 工業燃料, 冶金, and activated carbon production. Its versatility makes it a popular choice for businesses seeking efficient charcoal production with moderate investment.
Molding with Different Molding Machines
After carbonization, the charcoal can be molded into various shapes using different molding machines.
Ball Charcoal Briquette Machine
- Feeding: The cooled charcoal is fed into the ball charcoal briquette machine. The machine uses a combination of pressure and friction to shape the charcoal into spherical balls.
- Molding Process: The charcoal is compressed between two dies or rollers, and the pressure causes the charcoal particles to adhere to each other, forming a spherical shape. The size of the balls can be adjusted according to the requirements of the market.
- 輸出: The formed charcoal balls are then discharged from the machine. These balls are uniform in shape, which makes them easy to handle and store. They are also popular for barbecues due to their good combustion performance.
木炭擠出機
- Feeding: Similar to the ball charcoal briquette machine, the extrude machine also requires the cooled charcoal to be fed into it.
- Molding Process: The extrude machine uses a screw – type mechanism to push the charcoal through a die with a specific cross – sectional shape. Depending on the die used, it can produce square, 六角形, or cylindrical charcoal sticks. The pressure applied by the screw ensures that the charcoal particles are tightly compacted, resulting in strong and durable briquettes.
- 輸出: The extruded charcoal sticks are continuously discharged from the machine. These sticks are ideal for hookahs and small – scale heating applications due to their elongated shape and consistent burning properties.
Hydraulic Press Machine
- Feeding: The cooled charcoal is loaded into the hydraulic press machine. The machine has a large – scale pressing area to accommodate a significant amount of charcoal at once.
- Molding Process: The hydraulic press uses high – pressure hydraulic cylinders to compress the charcoal into various shapes, such as cubes, rounds, or squares. The high pressure forces the charcoal particles to bond tightly, creating briquettes with high density and strength.
- 輸出: The molded charcoal briquettes are ejected from the machine. These briquettes are suitable for industrial use, such as in furnaces or power – generation plants, due to their large size and high heat – output capacity.
Honeycomb Briquette Press Machine
- Feeding: The cooled charcoal is fed into the honeycomb briquette press machine.
- Molding Process: The machine has a unique die structure that creates a honeycomb – shaped pattern on the charcoal briquettes. The charcoal is compressed between the dies, and the honeycomb structure increases the surface area of the charcoal, which in turn improves its combustion efficiency.
- 輸出: The honeycomb – shaped charcoal briquettes are discharged from the machine. These briquettes are not only efficient in burning but also have an aesthetically pleasing appearance, making them suitable for both domestic and commercial use.
Mechanism Charcoal Making Production Line
The Mechanism Charcoal Making Production Line by Weiwa Machinery is a complete and integrated solution for producing high-quality machine-made charcoal on an industrial scale. It is designed to handle the entire process — from raw biomass preparation to final charcoal briquettes — ensuring stable performance, 高效率, and profitable output.
Production Flow
- Crushing – Raw materials (木頭, 竹子, crop residues, 椰子殼, ETC。) are crushed into fine powder.
- Drying – The material is dried to achieve optimal moisture content (8–12%), ensuring high briquetting efficiency.
- Briquetting – A briquette press machine compresses the dried powder into uniform sticks or custom shapes with high density.
- Carbonization – The briquettes are carbonized in a furnace, resulting in smokeless, high-strength mechanism charcoal.
Different Shape Final Products and Their Display Effects
Key Advantages
- Complete Turnkey Solution: Covers all stages of charcoal production, reducing manual handling.
- High Output & Consistency: Ensures uniform briquette shape, density, and carbonization quality.
- Customizable: Briquette shapes and sizes can be tailored to meet different market demands.
- Energy Efficient: Recycles combustible gas for heating, lowering fuel costs.
- Commercial Value: Produces high-strength charcoal briquettes suitable for BBQ, 工業燃料, 冶金, and activated carbon industries.
申請
This production line is widely used in commercial charcoal manufacturing plants, especially where large-scale and standardized production is required. With strong adaptability and high profitability, it is the preferred choice for entrepreneurs and investors looking to enter the charcoal business
FAQ
1. What raw materials can be used in Weiwa charcoal making machines?
Our machines can process a wide range of biomass materials, including wood, 竹子, 木屑, 椰子殼, 稻殼, crop residues, and biomass briquettes.
2. What is the difference between the Continuous Carbonization Furnace and the Horizontal Carbonization Furnace?
The continuous furnace is suitable for large-scale, uninterrupted production with higher automation, while the horizontal furnace is a batch-type solution, more cost-effective for small and medium producers.
3. How long is the service life of Weiwa charcoal making machines?
With durable steel structure and heat-resistant design, our equipment typically operates for more than 8–10 years with proper maintenance.
4. Can Weiwa provide installation and technical support overseas?
Yes. We offer professional installation guidance, training, and after-sales support to ensure smooth operation for international clients.
5. What are the applications of the final charcoal products?
The charcoal is widely used in BBQ, Shisha, 工業燃料, 冶金, activated carbon production, and soil improvement.
關於Weiwa機械
Weiwa Machinery is a professional manufacturer of charcoal making machines and briquette production equipment, with years of experience serving global markets. Our product range covers 連續碳化爐, 水平碳化爐, and Mechanism Charcoal Making Production Line, designed to meet diverse customer needs from small workshops to large industrial plants. With reliable quality, 能源效率, 和強大的售後支持, Weiwa has become a trusted partner for charcoal producers worldwide.
Contact Weiwa Machinery today for customized solutions and factory prices.
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