Why Walnut Shell Charcoal Making Machines Matter?
In today’s sustainable energy landscape, 木炭製造機 have become essential for converting agricultural waste like walnut shells into high-value charcoal briquettes. 在WEIWA機械, we recently dispatched our senior engineer to Iran to commission a walnut shell charcoal making machine for a client.
Why Choose Walnut Shells as a Raw Material for Charcoal?
Walnut shells are a high-density, carbon-rich biomass that makes them ideal for charcoal production. Unlike softwoods or other agro-wastes, walnut shells have:
- High fixed carbon content → Produces denser, longer-burning charcoal.
- Low ash content → Results in cleaner combustion.
- Waste-to-wealth potential → Turns agricultural residue into a profitable product.
我們的charcoal briquette machine for walnut shell is engineered to compress and carbonize these shells efficiently, ensuring maximum yield and quality.
From Factory to Iran – Machine Installation & Initial Setup
Our client in Iran purchased a complete walnut shell charcoal making machine from Weiwa Machinery, including:
- 碳化爐 (for converting walnut shells into charcoal)
- Briquette press machine (for shaping charcoal into sellable briquettes)
- Auxiliary equipment (feeder, cooler, conveyor)
Our senior engineer was deployed to oversee the 安裝, debugging, and trial run to ensure optimal performance.
Day 1-2: Unloading & Mechanical Assembly
The first challenge was logistics and machine assembly. The 木炭製造機 components were carefully unloaded, and our engineer supervised the alignment of the 碳化爐 and briquette press to prevent operational inefficiencies.
Day 3: Electrical & Control System Calibration
The charcoal briquette machine for walnut shell requires precise temperature and pressure control. Our engineer:
- Adjusted the carbonization temperature (typically 400–600°C for walnut shells).
- Calibrated the feeding rate to ensure consistent carbonization.
- Tested the briquette press for optimal compression.
How the Walnut Shell Charcoal Making Machine Performed?
After calibration, the real test began—feeding walnut shells into the machine and observing the output.
Phase 1: Carbonization Process
- Raw Material Input: 100 kg of dried walnut shells.
- Carbonization Time: ~3 hours (depending on moisture content).
- 輸出: ~35 kg of high-quality charcoal (35% 屈服, typical for walnut shells).
Observations:
- The charcoal machine for walnut shell maintained stable temperatures without overheating.
- The charcoal produced was hard, dense, and low in ash—perfect for fuel or industrial use.
Phase 2: Briquetting Process
- Charcoal Briquette Size: 40mm diameter, cylindrical shape.
- Binding Agent: Minimal (walnut shell charcoal binds well naturally).
- Production Rate: ~20 kg/hour (adjustable based on demand).
Observations:
- The charcoal briquette machine operated smoothly with minimal jamming.
- The briquettes had high compressive strength, ensuring they wouldn’t break during transport.
客戶反饋 & Commercial Viability
The Iranian client was extremely satisfied with the test results. Key takeaways:
✅ High charcoal yield from walnut shells (better than expected).
✅ Low operational costs (minimal binding agent needed).
✅ Excellent briquette quality (suitable for both domestic and export markets).
Our engineer provided on-site training to the client’s team, ensuring they could operate and maintain the walnut shell charcoal making machine independently.
Why Weiwa Machinery’s Charcoal Machines Stand Out?
Not all 木炭製造機 are created equal. Here’s why Weiwa’s solutions excel:
1. Superior Carbonization Technology
我們的carbonization furnaces are designed for even heat distribution, ensuring maximum charcoal yield from walnut shells.
2. Efficient Briquetting Without Excess Binding Agents
Unlike competitors, our charcoal briquette machine for walnut shell requires minimal binder, reducing production costs.
3. Durable & Low-Maintenance Design
Built with high-grade steel, our machines withstand continuous operation in tough conditions.
4. Global Support & On-Site Debugging
We don’t just sell machines—we provide engineer dispatch services, ensuring smooth operation worldwide.
A Successful Mission in Iran
The on-site commissioning of our walnut shell charcoal making machine in Iran proved its efficiency and reliability. The charcoal briquette machine for walnut shell performed beyond expectations, delivering high-quality charcoal with excellent commercial potential.
For businesses looking to turn walnut shells into profit, Weiwa Machinery offers end-to-end solutions—from machine supply to on-site support.
關於 WEIWA機械
WEIWA機械 is a leading manufacturer of 木炭製造機, briquette presses, and biomass carbonization equipment. With over 10+ 多年的經驗, 我們專門研究customized solutions for agro-waste recycling, 包括walnut shells, 椰子殼, 木頭, and rice husks.
Our commitment to quality, innovation, and global customer support has made us a trusted partner in over 50 國家. Whether you need a small-scale charcoal machine or an industrial briquetting line, Weiwa Machinery delivers 高效的, durable, and profitable solutions.
立即聯繫我們 for a consultation or to learn more about our walnut shell charcoal making machine and other biomass solutions.
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