In recent years, permintaan untuk cekap, environmentally-friendly charcoal making solutions has surged across Southeast Asia — particularly in Indonesia, a country rich in biomass resources such as coconut shells, wood waste, and rice husks. At Jentera Weiwa, we’ve had the privilege of working closely with clients from over 130 negara, and our recent interaction with an Indonesian buyer looking to customize a charcoal extrude machine was both insightful and inspiring.
This blog takes you behind the scenes of that visit — from the initial inquiry and factory tour to the exciting coal stick machine test run. Whether you’re an entrepreneur in Indonesia or simply curious about how rod briquette making machines work, you’ll get a comprehensive look at the process, performance, and potential of our charcoal extrude machine.
Why Indonesians Are Choosing Charcoal Extrusion Technology?
Indonesia, with its vast agricultural and forestry sectors, generates a significant amount of biomass waste daily. Secara tradisinya, much of this waste was either burned or left unused. However, with growing awareness of sustainable energy and the rising global demand for charcoal products — especially for BBQs, Shisha (hookah), and industrial applications — more locals are turning to charcoal production as a profitable and eco-conscious business.
That’s where our charcoal extrude machine comes in. Designed to compress serbuk arang, coal fines, or biomass blends into dense, solid rods or sticks without producing smoke or pollutants, this machine is ideal for both small-scale workshops and large commercial operations.
The Indonesian Client: From Inquiry to Factory Visit
Our Indonesian client, representing a growing agro-waste management startup, reached out to Weiwa Machinery with a specific request: they needed a customized charcoal rod making machine capable of producing uniform, high-density charcoal sticks suitable for both domestic grilling and export markets.
After several consultations — including detailed discussions on raw material types, desired output capacity, and mold designs — we invited the client to visit our 200,000 ㎡ manufacturing facility located in Gongyi, Wilayah Henan, China. This factory visit wasn’t just a formality; it was a critical step in ensuring that the final machine met their exact specifications.
Inside the Factory:
Upon arrival, our guests were given an in-depth tour of our production lines, R&D department, and quality assurance labs. One of the highlights was, of course, the charcoal extrude machine assembly area where their customized unit was being prepared for testing.
What Is a Charcoal Extrude Machine?
Put simply, a charcoal extrude machine (also known as a coal rod press machine or charcoal briquette extruder) transforms fine charcoal powder or coal dust into compact, dense sticks using high pressure and specialized molds. The resulting product is uniform in size, easy to handle, and burns longer compared to loose charcoal powder.
Unlike traditional methods that may involve adding harmful chemicals or produce excessive smoke, our charcoal extrude machine is:
- Smoke-free and environmentally friendly
- Equipped with CE, SGS, and ISO certifications
- Backed by patented technologies and senior project consultants
- Built with a sturdy national-certified carbon steel frame and high manganese alloy components
Our client was particularly impressed with the machine’s build quality, especially the use of 100% copper coil motors and #45 steel molds, which ensure durability even under continuous operation.
The Customization Process
One of the key reasons our Indonesian client chose Weiwa Machinery was our ability to offer fully customizable solutions. Based on their input, we adjusted the following aspects of the charcoal extrude machine:
- Mold Shapes: They wanted a combination of cylindrical and hexagonal rods to cater to different market preferences. We configured the machine with quick-change molds to allow seamless switching between shapes.
- Kapasiti: Based on their projected production needs, we recommended the Model 160 with a capacity of 1.2–1.5 tons per hour, powered by a 22 kW motor.
- Raw Material Compatibility: Their primary raw materials included wood charcoal powder, coconut shell charcoal, and rice husk blends, all of which our machine is designed to handle efficiently.
We also introduced them to the full charcoal production line, which includes:
- Crusher Arang: To reduce raw materials to a fine powder (less than 3mm).
- Grinding Wheel Mixer: For blending charcoal powder with natural binders to improve cohesion and shaping.
- Peralatan pengeringan: To reduce moisture content after extrusion, ensuring a longer shelf life and better combustion.
Testing the Mesin extrude arang
The highlight of the visit was undoubtedly the live machine test. With our technical team on hand, the client witnessed the entire process from raw material feeding to final rod extrusion.
Here’s how it unfolded:
- Feeding the Material: Prepared charcoal powder, pre-mixed with a natural binder, was fed into the hopper of the charcoal extrude machine.
- Power Transmission: The motor transmitted energy through a triangle belt to the gearbox, which then drove the propulsion shaft.
- Extrusion Through Mold: The high-pressure propeller pushed the mixture through the selected mold (in this case, a Bentuk heksagon), producing continuous, solid charcoal sticks.
- Output Inspection: The freshly extruded rods emerged perfectly shaped, with consistent density and smooth surfaces. Our client was amazed by the precision and speed of the process.
What stood out during the test was not only the high output efficiency but also the clean operation — no smoke, minimal residue, and ease of handling the finished product. The client also appreciated the low energy consumption relative to the output capacity, which is a crucial factor for operational cost-efficiency.
Why This Machine Matters for Indonesian Entrepreneurs?
For our Indonesian client, the customized charcoal extrude machine represents more than just a piece of equipment — it’s a gateway to a sustainable and profitable business. Here’s why:
- High Market Demand: Locally produced charcoal rods are in high demand for household use, restaurants, and export.
- Environmentally Responsible: The smoke-free operation aligns with Indonesia’s environmental regulations and sustainability goals.
- Scalability: The machine allows for easy expansion — whether by increasing shifts or adding auxiliary equipment like automatic packaging units.
- Support & Training: From installation to operator training, Weiwa Machinery provides end-to-end support to ensure smooth operation.
What’s Next? Delivering Value Beyond the Machine
Following the successful test, our Indonesian client placed an order for the customized charcoal extrude machine, along with additional components for their production line. We’re currently in the process of arranging shipping, pemasangan, and on-site training.
But our relationship doesn’t end there. As with all our clients, we’ll provide:
- Ongoing technical support
- Spare parts availability
- Regular performance check-ins
- Guidance on optimizing production based on local market needs
A Quick Guide to Choosing the Right Charcoal Extrude Machine
If you’re considering investing in a charcoal extrude machine for your business — whether in Indonesia or elsewhere — here are a few factors to keep in mind:
- Raw Material Type: Ensure the machine is compatible with your primary materials (e.g., wood charcoal, shell kelapa, Debu arang batu).
- Production Capacity: Choose a model that aligns with your expected output needs.
- Mold Flexibility: Look for machines that allow you to switch between different shapes (cylindrical, Dataran, Hexagonal) to meet diverse customer preferences.
- After-Sales Support: Opt for a manufacturer with a proven track record in installation, latihan, and ongoing support.
Di Weiwa Machinery, we pride ourselves on offering not just machines, but complete solutions tailored to your unique needs.
Mengenai Jentera Weiwa
Jentera Weiwa is a leading manufacturer of charcoal making machines, rod briquette machines, and complete biomass processing solutions. With over two decades of experience, state-of-the-art manufacturing facilities spanning 200,000 ㎡, and a global client base exceeding 2 million customers across 130+ negara, we are committed to delivering high-quality, innovative, and environmentally responsible equipment.
Our product range includes:
- Charcoal Extrude Machines (for coal and biomass sticks)
- Rod Briquette Making Machines
- Shisha (Hookah) Press Machines
- Complete Charcoal Production Lines
Backed by CE, SGS, and ISO certifications, patented technologies, and a team of senior project consultants, we ensure that every machine we produce meets the highest standards of performance, durability, and safety.
Our dedicated customer service team is available 24/7 to provide guidance, support, and solutions tailored to your business needs. From initial consultation to after-sales service, we’re with you every step of the way.
Contact Us Today:
- E -mel: info@cjlmachinegroup.com
- Phone/WhatsApp: +86 13838093177
- Alamat: Jalan Huangshan, Jalan Zijing, Gongyi, Zhengzhou, Henan, China
Let Weiwa Machinery help you turn biomass waste into valuable, market-ready charcoal products — efficiently, sustainably, and profitably.
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