On-Site Commissioning of Walnut Shell Charcoal Making Machine in Iran

On-Site Commissioning of Walnut Shell Charcoal Making Machine in Iran

On-Site Commissioning of Walnut Shell Charcoal Making Machine in Iran
Machinerie Weiwa | 2025-09-20
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Why Walnut Shell Charcoal Making Machines Matter?

In today’s sustainable energy landscape, ​Machines de fabrication de charbon de bois​ have become essential for converting agricultural waste like ​walnut shells​ into high-value charcoal briquettes. ÀMachinerie Weiwa, we recently dispatched our senior engineer to Iran to commission a ​walnut shell charcoal making machine​ for a client.

Why Choose Walnut Shells as a Raw Material for Charcoal?​

Walnut shells are a ​high-density, carbon-rich biomass​ that makes them ideal for ​charcoal production. Unlike softwoods or other agro-wastes, walnut shells have:

  • High fixed carbon content​ → Produces denser, longer-burning charcoal.
  • Low ash content​ → Results in cleaner combustion.
  • Waste-to-wealth potential​ → Turns agricultural residue into a profitable product.

Noscharcoal briquette machine for walnut shell​ is engineered to compress and carbonize these shells efficiently, ensuring maximum yield and quality.

From Factory to Iran – Machine Installation & Initial Setup

Our client in Iran purchased a ​complete walnut shell charcoal making machine​ from Weiwa Machinery, including:

  • Carbonization furnace​ (for converting walnut shells into charcoal)
  • Briquette press machine​ (for shaping charcoal into sellable briquettes)
  • Auxiliary equipment​ (feeder, cooler, conveyor)

Our senior engineer was deployed to oversee the ​installation, debugging, and trial run​ to ensure optimal performance.

Day 1-2: Unloading & Mechanical Assembly

The first challenge was ​logistics and machine assembly. Lemachine à fabriquer du charbon de bois​ components were carefully unloaded, and our engineer supervised the alignment of the ​four à carbonisationEtbriquette press​ to prevent operational inefficiencies.

Day 3: Electrical & Control System Calibration

Lecharcoal briquette machine for walnut shell​ requires precise temperature and pressure control. Our engineer:

  • Adjusted the ​carbonization temperature​ (typically 400–600°C for walnut shells).
  • Calibrated the ​feeding rate​ to ensure consistent carbonization.
  • Tested the ​briquette press​ for optimal compression.

How the Walnut Shell Charcoal Making Machine Performed?

After calibration, lereal test began—feeding ​walnut shells​ into the machine and observing the output.

Phase 1: Carbonization Process

  • Raw Material Input:​​ 100 kg of dried walnut shells.
  • Carbonization Time:​​ ~3 hours (depending on moisture content).
  • Sortir:​​ ~35 kg of high-quality charcoal (35% rendement, typical for walnut shells).

Observations:​

  • Lecharcoal machine for walnut shell​ maintained stable temperatures without overheating.
  • The charcoal produced was ​hard, dense, and low in ash—perfect for fuel or industrial use.

Phase 2: Briquetting Process

  • Charcoal Briquette Size:​​ 40mm diameter, cylindrical shape.
  • Binding Agent:​​ Minimal (walnut shell charcoal binds well naturally).
  • Production Rate:​​ ~20 kg/hour (adjustable based on demand).

Observations:​

  • Lecharcoal briquette machine​ operated smoothly with minimal jamming.
  • The briquettes had ​high compressive strength, ensuring they wouldn’t break during transport.

Commentaires des clients & Commercial Viability

The Iranian client was ​extremely satisfied​ with the test results. Key takeaways:

High charcoal yield​ from walnut shells (better than expected).
Low operational costs​ (minimal binding agent needed).
Excellent briquette quality​ (suitable for both domestic and export markets).

Our engineer provided ​on-site training​ to the client’s team, ensuring they could operate and maintain the ​walnut shell charcoal making machine​ independently.

Why Weiwa Machinery’s Charcoal Machines Stand Out?

Not all ​Machines de fabrication de charbon de bois​ are created equal. Here’s why Weiwa’s solutions excel:

1. Superior Carbonization Technology

Nosfours de carbonisationSont conçus poureven heat distribution, ensuring maximum charcoal yield from walnut shells.

2. Efficient Briquetting Without Excess Binding Agents

Unlike competitors, noscharcoal briquette machine for walnut shell​ requires ​minimal binder, reducing production costs.

3. Durable & Low-Maintenance Design

Built with ​high-grade steel, our machines withstand continuous operation in tough conditions.

4. Global Support & On-Site Debugging

We don’t just sell machines—we provide ​engineer dispatch services, ensuring smooth operation worldwide.

A Successful Mission in Iran

Leon-site commissioning of our walnut shell charcoal making machine in Iran​ proved its efficiency and reliability. Lecharcoal briquette machine for walnut shell​ performed beyond expectations, delivering ​high-quality charcoal with excellent commercial potential.

For businesses looking to ​turn walnut shells into profit, Weiwa Machinery offers ​end-to-end solutions—from machine supply to on-site support.

À propos Machinerie Weiwa

Machinerie WeiwaEst un fabricant leader deMachines de fabrication de charbon de bois, briquette presses, and biomass carbonization equipment. With over ​10+ années d'expérience, we specialize in ​customized solutions for agro-waste recycling, including ​walnut shells, coquilles de noix de coco, bois, Et les enveloppes de riz.

Our commitment to ​qualité, innovation, and global customer support​ has made us a trusted partner in ​sur 50 pays. Whether you need a ​small-scale charcoal machine or an industrial briquetting line, Weiwa Machinery delivers ​efficace, durable, and profitable solutions.

Contactez-nous aujourd'hui​ for a consultation or to learn more about our ​walnut shell charcoal making machine​ and other biomass solutions.

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