كيف يقوم صانع سجل نشارة الخشب بتحويل نفايات الكتلة الحيوية إلى وقود فعال

إن آلة نشارة الخشب - التي يشار إليها باسم صانع سجل نشارة الخشب - هي معدات الكتلة الحيوية المتخصصة التي تضغط على النفايات الخشبية الفضفاضة (نشارة الخشب, نجارة, بقايا الزراعة) في الزي الرسمي, تجلبات عالية الكثافة مناسبة لتطبيقات الوقود . يمكن أن تحترق هذه التجويفات المنظف وأكثر سخونة من الحطب التقليدي بسبب محتوى الرطوبة المنخفضة والانضمام العالي. في الآلات Weiwa, we specialize in providing top-tier solutions like the Sawdust الآلة briquette to help businesses turn waste into wealth.

• برغي الصحافة مقابل. مكبس الصحافة: بثقات من نوع المسمار تنتج جوفاء, حفر الثقب, زيادة كفاءة الاحتراق, بينما تضفي مكبس مكبس كتل صلبة بدون ثقوب مركزية.
• ملزمة اللجنين: ارتفاع الضغط ودرجات الحرارة (عادة حول 280 درجة مئوية) تذوب اللجنين الطبيعي في نشارة الخشب, جزيئات الربط دون مواد لاصقة مضافة .

كيف تعمل

Preparation of Raw Material

• Raw sawdust must be milled to < 5 mm particle size and dried to moisture < 12% for optimal briquetting .
• Optional pre-dryers and crushers ensure consistent feedstock quality .

التدفئة & Extrusion

• The machine’s heating rings raise the chamber temperature to ~ 280 درجة مئوية, activating lignin .
• A rotating screw pushes material through a hardened steel mold under high pressure, forming logs of 50–70 mm diameter .

تبريد & Collection

• Briquettes exit the mold and quickly cool, solidifying into durable fuel logs ready for storage or carbonization into charcoal .

Charcoal made from Sawdust Log Maker

الميزات الرئيسية & Components

Core Components

• Spiral Propeller (Screw): Drives raw material forward; made from wear-resistant Cr40 steel for longevity .
• Heating Elements: External coils maintain stable temperatures; replacement coils recommended as spare parts .
• Molding Sleeves: Interchangeable hexagonal or square dies (4.8–5 cm) determine briquette shape and density .
• محرك & Drive System: Copper-core motors (18.5–22 kW) ensure high torque and extended service life .

Benefits of Using a Sawdust Briquette Machine

Economic Advantages

• Low Investment & Operating Costs: Core machinery investment is modest; power consumption ~ 11 kW for extrusion, total line ~ 26 kW, translating to 180–200 kWh/day .
• High Profit Margins: Briquettes can fetch higher prices than raw sawdust, creating new revenue streams.
• Business Opportunity: Compact production lines fit small to large-scale operations, enabling entrepreneurs to turn waste into marketable fuel.

البيئة & Operational Gains

• Eco-Friendly Fuel Substitute: Briquettes emit 13.8–41.7% less CO₂ and NOₓ than coal, reducing greenhouse gases.
• Sustainable Waste Management: Converts agro-forestry residues into value-added products, alleviating landfill pressure.
• High Heating Value: Briquettes deliver 19.3–20.5 MJ/kg, higher than many fossil fuels.

Applications of Sawdust Briquettes

• Residential & Commercial Heating: Efficient for stoves, fireplaces, and district heating.
• Industrial Boilers & Power Plants: Co-firing with coal or as standalone fuel in biomass-dedicated boilers.
• Charcoal Production: Further processing in machines like our آلة صنع الفحم في نشارة الخشب yields high-quality charcoal.
• Animal Bedding & Feed Additives: Pelletized sawdust briquettes can serve as livestock bedding or feed supplements in pastoral applications.

Choosing the Right Sawdust Log Maker

When selecting a sawdust log maker, consider:

• Material Type: Ensure compatibility with your biomass source.
• Production Capacity: Match the machine’s output with your energy needs.
• End Use: Determine if the briquettes will be used directly or further processed.

For those looking to produce charcoal briquettes, our صناديق صنع الفحم offers an integrated solution.

About Weiwa Machinery

آلات ويوا is a leading provider of biomass processing equipment, specializing in turnkey sawdust briquette machines designed for reliability, كفاءة, and ease of maintenance. With years of R&D and hundreds of successful installations worldwide, Weiwa delivers tailored solutions that meet your capacity, automation, and budget requirements. Our range of products, including the آلة صنع الفحم الخشبية, is designed with efficiency and environmental responsibility in mind.

Ready to transform your biomass waste into valuable energy? Contact our sales team today for a free consultation and quote:

• WhatsApp: +8613838093177
• بريد إلكتروني: info@cjlmachinegroup.com