Why Walnut Shell Charcoal Making Machines Matter?
In today’s sustainable energy landscape, آلات صنع الفحم have become essential for converting agricultural waste like walnut shells into high-value charcoal briquettes. فيآلات ويوا, we recently dispatched our senior engineer to Iran to commission a walnut shell charcoal making machine for a client.
Why Choose Walnut Shells as a Raw Material for Charcoal?
Walnut shells are a عالية الكثافة, carbon-rich biomass that makes them ideal for charcoal production. Unlike softwoods or other agro-wastes, قذائف الجوز لها:
- High fixed carbon content → Produces denser, longer-burning charcoal.
- محتوى رماد منخفض → Results in cleaner combustion.
- Waste-to-wealth potential → Turns agricultural residue into a profitable product.
لديناcharcoal briquette machine for walnut shell is engineered to compress and carbonize these shells efficiently, ensuring maximum yield and quality.
From Factory to Iran – Machine Installation & Initial Setup
Our client in Iran purchased a complete walnut shell charcoal making machine from Weiwa Machinery, مشتمل:
- Carbonization furnace (for converting walnut shells into charcoal)
- Briquette press machine (for shaping charcoal into sellable briquettes)
- Auxiliary equipment (feeder, cooler, conveyor)
Our senior engineer was deployed to oversee the تثبيت, debugging, and trial run to ensure optimal performance.
Day 1-2: Unloading & Mechanical Assembly
The first challenge was logistics and machine assembly. وآلة صنع الفحم components were carefully unloaded, and our engineer supervised the alignment of the فرن الكربنةوbriquette press to prevent operational inefficiencies.
Day 3: Electrical & Control System Calibration
وcharcoal briquette machine for walnut shell requires precise temperature and pressure control. Our engineer:
- Adjusted the درجة حرارة الكربنة (typically 400–600°C for walnut shells).
- Calibrated the feeding rate to ensure consistent carbonization.
- Tested the briquette press for optimal compression.
How the Walnut Shell Charcoal Making Machine Performed?
After calibration, وreal test began—feeding walnut shells into the machine and observing the output.
Phase 1: Carbonization Process
- Raw Material Input: 100 kg of dried walnut shells.
- Carbonization Time: ~3 hours (depending on moisture content).
- الإخراج: ~35 kg of high-quality charcoal (35% أَثْمَر, typical for walnut shells).
Observations:
- وcharcoal machine for walnut shell maintained stable temperatures without overheating.
- The charcoal produced was hard, كثيفة, and low in ash—perfect for fuel or industrial use.
Phase 2: عملية قولبة
- Charcoal Briquette Size: 40mm diameter, cylindrical shape.
- Binding Agent: Minimal (walnut shell charcoal binds well naturally).
- Production Rate: ~20 kg/hour (adjustable based on demand).
Observations:
- وcharcoal briquette machine operated smoothly with minimal jamming.
- The briquettes had high compressive strength, ensuring they wouldn’t break during transport.
Client Feedback & Commercial Viability
The Iranian client was extremely satisfied with the test results. Key takeaways:
✅High charcoal yield from walnut shells (better than expected).
✅Low operational costs (minimal binding agent needed).
✅Excellent briquette quality (suitable for both domestic and export markets).
Our engineer provided on-site training to the client’s team, ensuring they could operate and maintain the walnut shell charcoal making machine independently.
Why Weiwa Machinery’s Charcoal Machines Stand Out?
Not all آلات صنع الفحم are created equal. Here’s why Weiwa’s solutions excel:
1. Superior Carbonization Technology
لديناأفران الكربنةتم تصميمها لeven heat distribution, ensuring maximum charcoal yield from walnut shells.
2. Efficient Briquetting Without Excess Binding Agents
Unlike competitors, لديناcharcoal briquette machine for walnut shell requires minimal binder, reducing production costs.
3. متينة & Low-Maintenance Design
Built with high-grade steel, our machines withstand continuous operation in tough conditions.
4. Global Support & On-Site Debugging
We don’t just sell machines—we provide engineer dispatch services, ensuring smooth operation worldwide.
A Successful Mission in Iran
وon-site commissioning of our walnut shell charcoal making machine in Iran proved its efficiency and reliability. وcharcoal briquette machine for walnut shell performed beyond expectations, delivering high-quality charcoal with excellent commercial potential.
For businesses looking to turn walnut shells into profit, Weiwa Machinery offers حلول من طرف إلى طرف—from machine supply to on-site support.
عن آلات ويوا
آلات ويواهو الشركة المصنعة الرائدة لآلات صنع الفحم, اضغط على briquette, and biomass carbonization equipment. With over 10+ سنوات من الخبرة, we specialize in customized solutions for agro-waste recycling, بما في ذلكwalnut shells, قذائف جوز الهند, خشب, وقشور الأرز.
التزامنا بجودة, ابتكار, and global customer support has made us a trusted partner in زيادة 50 بلدان. سواء كنت بحاجة إلى ملفsmall-scale charcoal machine or an industrial briquetting line, Weiwa Machinery delivers فعال, متينة, and profitable solutions.
اتصل بنا اليوم for a consultation or to learn more about our walnut shell charcoal making machine and other biomass solutions.
- الغوغاء:+8613838093177
- Whatsapp:+8613838093177
- بريد إلكتروني:info@cjlmachinegroup.com
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+8613838093177
