Coconut shell charcoal making machine is an efficient machine for recycling waste coconut shells. When you plan to recycle these coconut shells, you require more than a simple equipment provider. You need a proficient expert capable of delivering the appropriate solution. Welcome to get the Carbonization solution from Weiwa Machinery Group.

Background of Coconut Industry

Production Countries

Coconut trees are grown in more than 80 国家. Here, we list the top 10 countries in coconut production. 印度尼西亚, the Philippines and India are far ahead in coconut production among these countries. Coconut exports from these three countries account for 70% of global coconut exports. Please see the coconut production data.

Coconut Shell Management

Among these kinds of coconut waste, coconut shell recycling by using Coconut Shell Charcoal Making Machine is the main solution Weiwa group offers. 大约 50 million coconut shells are discarded every year. Landfill or discarding coconut shells produce greenhouse gases and pollutes the environment. Coconut shells is rich in cellulose, hemicellulose and lignin. It actually have a high energy value. This is a waste that needs to be recycled urgently.

How to use Coconut Shell Charcoal Making Machine

The entire coconut shell recycling process mainly includes crushing, 烘干, feeding, carbonization, discharging, combustible gas recovery, exhaust gas treatment, and coconut shell briquette production.

01 Preprocessing

• 压碎 (optional): The crushing system processes coconut shells into target sizes (less than 20mm).
• 烘干 (optional): The drying system processes the coconut shell to a moisture content of less than 15%.

02 Carbonization

• Feeding: The coconut shells are automatically fed into the furnace via a conveyor belt, screw feeder or Z-Belt.
• Carbonization: After heating the main furnace, the temperature gradually rises. The initial temperature helps dry out some of the moisture in the coconut shell. When the temperature reaches 250 degrees Celsius, demethylation begins. Combustible gas starts to generate. At 280 degrees Celsius, the exothermic reaction begins. The hydrocarbon molecules split into smaller carbon molecules and hydrogen. charcoal begins to be produced. As the temperature hits 450 degrees Celsius, aromatic ring compounds begin reacting.

03 Discharging

• 椰子壳木炭: Through a three-stage water-cooling discharger, coconut shell charcoal below 45 degrees Celsius is collected.
• Tar & wood vinegar collection (optional): Via the condenser, tar (biomass oil) and wood vinegar separate out and are collected separately.
• Coconut shell charcoal briquette making (optional): After being processed by the coconut shell charcoal briquette machine, the original shape of charcoal can be made into the required shape, such as round, 正方形, stick, ETC.

04 Combustible Gas Recovery

• After condensation and sulfur removal treatment, combustible gas can be recovered and reused.
• We can also introduce the excess heat from the carbonization furnace into the dryer to recycle the combustible gas, thereby saving fuel for the dryer.

05 Exhaust Gas Treatment

• The emission gas is treated by a spray tower, water curtain de-dusting tower, and cooling tower. The processed emission gas meets the EU emission standards.
• Weiwa Group provides high-standard customized exhaust gas treatment system.

Features of Coconut Shell Charcoal Making Machine

高热效率

该材料没有与烟道气体接触，也不会被热空气污染.

良好的节能效果

该设备的热利用率较高, 使用前变换器的空气使用可以有效地提高热效率 5-10%, 节能效果很好.

How to profit from Coconut Shell Charcoal Making Machine

Coconut shell to charcoal is a circular economy solution. Coconut shells are converted into biomass charcoal resources. Biomass charcoal can be applied to both the coconut shell cultivation industry and the food processing industry. This allows for sustainable development and a truly closed-loop solution.

High-Quality Coconut Shell Biochar Output

By using Coconut Shell Charcoal Making Machine, 我们可以获取最重要的最终产品, coconut shell charcoal. The charcoal can be further processed into hookah or barbecue charcoal, 两者都有很高的价值，可以在许多领域应用. 它是水烟木炭或烧烤木炭生产的最合适的机器.

Policy subsidy application

Some countries or regions provide subsidies or tax incentives for the use of biomass energy, such as the EU’s “Green New Deal” or China’s renewable energy support policy.

Coconut Shell Charcoal Composition Analysis

No.	1#
种类	椰子壳
总水分mt％	9.1
分析水百分比	4.19
干燥基灰广告％	0.18
挥发性物质为vd％	6.95
固定碳FCAD％	88.68
硫含量以干燥的基础st.d％	0.09
oking特性1-8crc
新的国家标准热量表干燥基础高热量kcal/kg	7277
新的国家标准热量表方法获得基本低热量值kcal/kg	6724

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