Working Principle

Biomass raw materials such as wood chips, चूरा, चावल की भूसी, नारियल के खोल, and bamboo are conveyed into the furnace after drying and size reduction. Through a high-temperature pyrolysis process in an oxygen-free environment, the volatile gases are separated while fixed carbon is retained. The syngas generated can be recycled as fuel, significantly reducing energy consumption.

Key Advantages

• Large Capacity: Suitable for industrial-scale charcoal production, with output ranging from 500 kg/h to 3 T/h.
• Energy-Saving: Equipped with a flue gas recycling system that reuses combustible gas, lowering fuel costs.
• पर्यावरण-हितैषी: Minimal smoke and emissions, compliant with international environmental standards.
• स्वचालन: Continuous feeding and discharging reduce manual intervention and ensure consistent quality.
• Durability: Robust steel structure and high-quality insulation materials guarantee long service life.

Applications

The produced charcoal is widely used for BBQ charcoal, industrial fuel, activated carbon production, and metallurgy. This furnace is particularly recommended for enterprises seeking sustainable, high-volume, and eco-friendly charcoal manufacturing solutions.

Working Principle

The prepared raw materials are loaded into the horizontal furnace chamber. Through a controlled high-temperature pyrolysis process in an oxygen-free environment, volatile gases are released, and the biomass is converted into fixed carbon. The generated combustible gas can be recycled as fuel, making the system energy-efficient and environmentally friendly.

Key Advantages

• Flexible Production: Batch processing allows producers to adjust load size and raw material type.
• High Carbonization Rate: Optimized heat distribution ensures high charcoal yield and consistent quality.
• प्रभावी लागत: Lower initial investment compared to continuous furnaces, making it ideal for small and medium enterprises.
• Easy Operation & Maintenance: Simple loading/unloading system with accessible design for daily maintenance.
• Durability: Built with thick steel plates and heat-resistant lining for long service life.

Applications

The charcoal produced by the horizontal furnace is widely used for BBQ charcoal, industrial fuel, धातुकर्म, and activated carbon production. Its versatility makes it a popular choice for businesses seeking efficient charcoal production with moderate investment.

Molding with Different Molding Machines

कार्बनकरण के बाद, the charcoal can be molded into various shapes using different molding machines.

Ball Charcoal Briquette Machine

• ​खिला: The cooled charcoal is fed into the ball charcoal briquette machine. The machine uses a combination of pressure and friction to shape the charcoal into spherical balls.
• ​Molding Process: The charcoal is compressed between two dies or rollers, and the pressure causes the charcoal particles to adhere to each other, forming a spherical shape. The size of the balls can be adjusted according to the requirements of the market.
• ​Output: The formed charcoal balls are then discharged from the machine. These balls are uniform in shape, which makes them easy to handle and store. They are also popular for barbecues due to their good combustion performance.

चारकोल एक्सट्रूड मशीन

• ​खिला: Similar to the ball charcoal briquette machine, the extrude machine also requires the cooled charcoal to be fed into it.
• ​Molding Process: The extrude machine uses a screw – type mechanism to push the charcoal through a die with a specific cross – sectional shape. Depending on the die used, it can produce square, हेक्सागोनल, or cylindrical charcoal sticks. The pressure applied by the screw ensures that the charcoal particles are tightly compacted, resulting in strong and durable briquettes.
• ​Output: The extruded charcoal sticks are continuously discharged from the machine. These sticks are ideal for hookahs and small – scale heating applications due to their elongated shape and consistent burning properties.

Hydraulic Press Machine

• ​खिला: The cooled charcoal is loaded into the hydraulic press machine. The machine has a large – scale pressing area to accommodate a significant amount of charcoal at once.
• ​Molding Process: The hydraulic press uses high – pressure hydraulic cylinders to compress the charcoal into various shapes, such as cubes, rounds, or squares. The high pressure forces the charcoal particles to bond tightly, creating briquettes with high density and strength.
• ​Output: The molded charcoal briquettes are ejected from the machine. These briquettes are suitable for industrial use, such as in furnaces or power – generation plants, due to their large size and high heat – output capacity.

Honeycomb Briquette Press Machine

• ​खिला: The cooled charcoal is fed into the honeycomb briquette press machine.
• ​Molding Process: The machine has a unique die structure that creates a honeycomb – shaped pattern on the charcoal briquettes. The charcoal is compressed between the dies, and the honeycomb structure increases the surface area of the charcoal, which in turn improves its combustion efficiency.
• ​Output: The honeycomb – shaped charcoal briquettes are discharged from the machine. These briquettes are not only efficient in burning but also have an aesthetically pleasing appearance, making them suitable for both domestic and commercial use.