On-Site Commissioning of Walnut Shell Charcoal Making Machine in Iran

On-Site Commissioning of Walnut Shell Charcoal Making Machine in Iran

On-Site Commissioning of Walnut Shell Charcoal Making Machine in Iran
वेइवा मशीनरी | 2025-09-20
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Why Walnut Shell Charcoal Making Machines Matter?

In today’s sustainable energy landscape, charcoal making machines​ have become essential for converting agricultural waste like ​walnut shells​ into high-value charcoal briquettes. At ​वेइवा मशीनरी, we recently dispatched our senior engineer to Iran to commission a ​walnut shell charcoal making machine​ for a client.

Why Choose Walnut Shells as a Raw Material for Charcoal?

Walnut shells are a ​high-density, carbon-rich biomass​ that makes them ideal for ​charcoal production. Unlike softwoods or other agro-wastes, walnut shells have:

  • High fixed carbon content​ → Produces denser, longer-burning charcoal.
  • कम राख सामग्री​ → Results in cleaner combustion.
  • Waste-to-wealth potential​ → Turns agricultural residue into a profitable product.

Our ​charcoal briquette machine for walnut shell​ is engineered to compress and carbonize these shells efficiently, ensuring maximum yield and quality.

From Factory to Iran – Machine Installation & Initial Setup

Our client in Iran purchased a ​complete walnut shell charcoal making machine​ from Weiwa Machinery, including:

  • Carbonization furnace (for converting walnut shells into charcoal)
  • Briquette press machine (for shaping charcoal into sellable briquettes)
  • Auxiliary equipment (feeder, cooler, conveyor)

Our senior engineer was deployed to oversee the ​इंस्टालेशन, debugging, and trial run​ to ensure optimal performance.

Day 1-2: Unloading & Mechanical Assembly

The first challenge was ​logistics and machine assembly. The ​लकड़ी का कोयला बनाने की मशीन​ components were carefully unloaded, and our engineer supervised the alignment of the ​कार्बोनिज़ेशन भट्टी​ and ​briquette press​ to prevent operational inefficiencies.

Day 3: Electrical & Control System Calibration

The ​charcoal briquette machine for walnut shell​ requires precise temperature and pressure control. Our engineer:

  • Adjusted the ​carbonization temperature (typically 400–600°C for walnut shells).
  • Calibrated the ​feeding rate​ to ensure consistent carbonization.
  • Tested the ​briquette press​ for optimal compression.

How the Walnut Shell Charcoal Making Machine Performed?

After calibration, the ​real test began—feeding ​walnut shells​ into the machine and observing the output.

Phase 1: Carbonization Process

  • Raw Material Input: 100 kg of dried walnut shells.
  • Carbonization Time:​ ~3 hours (depending on moisture content).
  • Output:​ ~35 kg of high-quality charcoal (35% yield, typical for walnut shells).

Observations:

  • The ​charcoal machine for walnut shell​ maintained stable temperatures without overheating.
  • The charcoal produced was ​hard, dense, and low in ash—perfect for fuel or industrial use.

Phase 2: Briquetting Process

  • Charcoal Briquette Size:​ 40mm diameter, cylindrical shape.
  • Binding Agent:​ Minimal (walnut shell charcoal binds well naturally).
  • Production Rate:​ ~20 kg/hour (adjustable based on demand).

Observations:

  • The ​charcoal briquette machine​ operated smoothly with minimal jamming.
  • The briquettes had ​high compressive strength, ensuring they wouldn’t break during transport.

Client Feedback & Commercial Viability

The Iranian client was ​extremely satisfied​ with the test results. Key takeaways:

✅ ​High charcoal yield​ from walnut shells (better than expected).
✅ ​Low operational costs (minimal binding agent needed).
✅ ​Excellent briquette quality (suitable for both domestic and export markets).

Our engineer provided ​on-site training​ to the client’s team, ensuring they could operate and maintain the ​walnut shell charcoal making machine​ independently.

Why Weiwa Machinery’s Charcoal Machines Stand Out?

Not all ​charcoal making machines​ are created equal. Here’s why Weiwa’s solutions excel:

1. Superior Carbonization Technology

Our ​carbonization furnaces​ are designed for ​even heat distribution, ensuring maximum charcoal yield from walnut shells.

2. Efficient Briquetting Without Excess Binding Agents

Unlike competitors, our ​charcoal briquette machine for walnut shell​ requires ​minimal binder, reducing production costs.

3. Durable & Low-Maintenance Design

Built with ​high-grade steel, our machines withstand continuous operation in tough conditions.

4. Global Support & On-Site Debugging

We don’t just sell machines—we provide ​engineer dispatch services, ensuring smooth operation worldwide.

A Successful Mission in Iran

The ​on-site commissioning of our walnut shell charcoal making machine in Iran​ proved its efficiency and reliability. The ​charcoal briquette machine for walnut shell​ performed beyond expectations, delivering ​high-quality charcoal with excellent commercial potential.

For businesses looking to ​turn walnut shells into profit, Weiwa Machinery offers ​end-to-end solutions—from machine supply to on-site support.

के बारे में वेइवा मशीनरी

वेइवा मशीनरी​ is a leading manufacturer of ​charcoal making machines, briquette presses, and biomass carbonization equipment. With over ​10+ years of experience, we specialize in ​customized solutions for agro-waste recycling, including ​walnut shells, नारियल के गोले, wood, and rice husks.

Our commitment to ​quality, innovation, and global customer support​ has made us a trusted partner in ​ऊपर 50 देशों. Whether you need a ​small-scale charcoal machine or an industrial briquetting line, Weiwa Machinery delivers ​efficient, टिकाऊ, and profitable solutions.

Contact us today​ for a consultation or to learn more about our ​walnut shell charcoal making machine​ and other biomass solutions.

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